PRECISION AEROSPACE MANUFACTURING

Core Capabilities

Engineering excellence since 1946. Providing high-tolerance manufacturing solutions for the global aerospace and defense sectors.

MODULE 01

5-Axis CNC Milling

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Our 5-axis capabilities allow for the complex machining of intricate aerospace components in a single setup, reducing geometric error and improving surface fidelity for mission-critical parts.

  • Multi-axis simultaneous contouring
  • Complex aerospace geometries
  • Tight tolerance management (±0.0001")
MODULE 02

EDM Sinker

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Electrical Discharge Machining for ultra-hard materials and intricate internal features impossible to reach with traditional cutting tools.

SURFACE FINISH 4 RMS
PRECISION ±0.0001"
MODULE 03

Precision Honing

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Internal diameter precision and surface cross-hatching for hydraulic systems and engine components.

SYSTEM SPECS

CYLINDRICITY: 0.000050"
BORE RANGE: 0.060" - 6.500"
FINISH CONTROL: VARIABLE

MODULE 04

Deburring

Technical finishing standards including microscopic inspection to ensure 100% burr-free surfaces for fluid-flow critical aerospace parts.

FINISH
  • HAND FINISHINGLEVEL A
  • MICROSCOPIC INSP.50X
MODULE 05

Assembly & Test

FUNCTIONAL VALIDATION ACTIVE

End-to-end integration and rigorous testing protocols to validate component performance under simulated operational stress.

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FAA/EASA Repair Station

Ellingson Inc. operates as a certified MRO facility, providing expert repair and overhaul services for structural and hydraulic aerospace assemblies. We ensure every component returns to service meeting the highest FAA and EASA safety standards.

CERTIFICATIONS

• FAA Part 145

• EASA.145.4262

• ITAR Registered

SERVICES

• Component Overhaul

• Failure Analysis

• Modification & Upgrades

CERTIFIED MRO FACILITY

Dimensional Tolerance Matrix

CAPABILITY PRIMARY EQUIPMENT MAX ENVELOPE POSITIONAL TOLERANCE
5-Axis Milling Matsuura MAM72-35V 20" x 20" x 15" ± 0.00015"
EDM Sinker Mitsubishi EA8P 12" x 10" x 10" ± 0.00008"
Precision Honing Sunnen SV-20 Ø 0.060" - 6.500" ± 0.00005"
Turning Mori Seiki NLX 2500 Ø 14" x 28" ± 0.00020"